C-00· Floor 1
Metrology and test lab
Micron measurement, force–displacement analysis, helium leak and pressure tests. Every cell’s quality decision is tied to the gauges here.
- Measurement
- µm
- Force
- 1000 N
- Pressure
- class 0.1
Dark rooms
We make our products in cells that run without needing light or an operator. Each cell measures, records and decides for itself; people design, build and improve the cells.
Our six automation cells are ready and in production; the metrology and test lab backs every cell’s quality decision.
The story of one shift
07:30 · Hall lights: onStatus lightLaserPart flow
07:30
Lights on
The team sets up the cell: fixtures, feeding and recipe are checked.
22:00
Lights out
The cell runs on its own. Status lights and the laser are the only light left in the hall.
06:00
Morning report
Every part’s force–displacement record, dimensions and identity are ready. Out-of-limit parts have been set aside.
Production cells
We redesigned the cells with our own processes through mechanical technology transfer.
C-01· Floor 1
Rotary-table riveting and pressing line
Feeding, orbital riveting and measurement across three stations, followed by automatic quality control, packing and palletising. 14 rivets per mechanism.
- Stations
- 3
- Index table
- Ø 410 mm
- Control
- EtherCAT
C-02· Floor 1
Servo orbital riveting cell
Servo Z axis with a decoupled sleeve-and-spindle design; the force curve of every rivet is logged by a load cell.
- Force
- 400 kg
- Profile
- S-curve
- Record
- F–s · 100%
C-03· Floor 2
Fibre laser welding cell
An enclosed Class 4 welding cell with a six-axis robot arm, a two-station rotary table and a conveyor.
- Laser
- 1500 W
- Material
- 2–4 mm · AISI
- Stations
- 2
C-04· Floor 2
Sealing assembly and test cell
Assembly of valves, hydraulic cartridges and nozzles, followed by high-pressure and helium leak testing.
- Pressure
- 3500 bar
- Leak test
- He · MS
C-05· Floor 3
Micro dosing cell
Vision-checked dosing of adhesive, grease, silicone and epoxy.
- Dose
- µl
C-06· Floor 3
PVD coating
Thin-film vacuum coating for our own products, running on our turbomolecular pump and vacuum equipment.
- Vacuum
- turbo · 25 l/s
- machines and components
- 700+
- production floor on three levels
- 531m²
- ready automation cells
- 6
- special process cells
- 22
- rotary indexing tables
- 11
- designs to be filed for patents
- 170
From our cells
Process chain
The path a mechanism takes through the cell.
- 1
Feeding
Vibratory feeders and grippers bring each part to the fixture in the right orientation.
- 2
Assembly
Pins, bushings, springs and bearings are pressed and placed by SCARA robots.
- 3
Joining
Orbital riveting, torque-controlled screwdriving or laser welding.
- 4
100 % inspection
Force–displacement curve, dimensions and function are checked on every part.
- 5
Traceability
Laser marking and RFID tie each part’s identity to its record.
- 6
Packing and palletising
Approved parts are packed and prepared for dispatch.
Production on three floors
- Floor 3161 m²Advanced automation: micro dosing and PVD coating.
- Floor 2160 m²Welding and testing: laser welding and sealing test cells.
- Floor 1210 m²Automation cells: riveting and pressing cells, metrology lab.
Follow the production of your order step by step
From planning to the production cell, from quality control to dispatch, every stage shows on your order page. Our cells report their stage to the system directly.